On Board systems of the ISS

the systems that act as the stations life support

The critical systems that are the sole reason as to why life is even allowed to exist in the ISS make up the Environmental Control and Life Support System (ECLSS) and include the atmosphere control system that provides or controls atmospheric pressure and oxygen levels, the electrical power and thermal control system, the water supply system and the communication and computers systems as well as systems for fire detection and suppression along with waste management . The highest priority for the ECLSS is the ISS atmosphere, but the system also collects, processes, and stores both waste and water produced and used by the crew—a process that recycles fluid from the sink, shower, toilet, and condensation from the air.

Scott Kelly and Terry Virts inspect the Carbon Dioxide Removal Assembly on the ISS (NASA, Wikimedia Commons)
The interactions between the components of the ISS Environmental Control and Life Support System (ECLSS)

The atmosphere control systems

Air revitalization system

The Air Revitalization System removes carbon dioxide, controls trace contaminants and monitors the major constituents in the cabin atmosphere. Crew-generated carbon dioxide is removed from the atmosphere by sorbent beds (Carbon Dioxide Removal Assembly (CDRA)). The beds are regenerated upon exposure to heat and space vacuum. A Trace Contaminant Control System(TCCS) ensures that over 200 various trace chemical contaminants generated from material off-gassing and crew metabolic functions remain within allowable limits. A mass spectrometer (MCA) measures the oxygen, nitrogen, hydrogen, carbon dioxide, methane and water vapour content of the cabin atmosphere. This NASA rack is placed in Tranquility and was flown to the station aboard STS-128 and temporarily installed in the Japanese Experiment Module pressurised module during Space Shuttle Endeavour mission STS-130.

International Space Station (ISS) Environmental Control And Life Support Systems-ECLSS Racks In BLDG 4755/MOCKUP. Views Oxygen Generation System (OGS) Rak

Oxygen Generating System

The Oxygen Generating System (OGS) is a NASA rack designed to electrolyse water from the Water Recovery System to produce oxygen and hydrogen. The oxygen is delivered to the cabin atmosphere. The unit is installed in the Destiny module. During one of the spacewalks conducted by STS-117 astronauts, a hydrogen vent valve required to begin using the system was installed. The system was delivered in 2006 by STS-121, and became operational on 12 July 2007.The Oxygen Generation System is designed to generate oxygen at a selectable rate and is capable of operating both continuously and cyclically. It provides up to 9 kg of oxygen per day during continuous operation and a normal rate of about 5.5 kg of oxygen per day during cyclic operation.

Sabatier System

The NASA Sabatier system, since 2010, closes the oxygen loop in the ECLSS by combining waste hydrogen from the Oxygen generating system and carbon dioxide from the station atmosphere using the Sabatier reaction to reuse the oxygen. The outputs of this reaction are water, and methane. The water is recycled to reduce the total amount of water that must be carried to the station from Earth, and the methane is vented overboard by the now shared hydrogen vent line installed for the Oxygen generating system. Prior to the activation of the Sabatier System in October 2010 hydrogen and carbon dioxide extracted from the cabin was vented overboard.

Elektron units in the Zvezda service module.
Cosmonaut Yury I. Onufrienko, Expedition Four mission commander, performs maintenance on the Elektron Oxygen Generator in the Zvezda Service Module on the International Space Station (ISS). 

Elektron

Elektron is a Russian Electrolytic Oxygen Generator, which was also used on Mir. It is the primary supply of oxygen and uses electrolysis to produce it. This process splits water molecules reclaimed from other uses on board the station into oxygen and hydrogen, then the oxygen is vented into the cabin and the hydrogen is vented into space. The three Russian Elektron oxygen generators on board the International Space Station have been plagued with problems, frequently forcing the crew to use backup sources (either bottled oxygen or the Vika system discussed below). To support the crew, NASA added the oxygen generating system discussed above. The 1 kW (1.3 hp) system uses approximately one litre of water per crew member per day. This water is either brought from Earth or recycled from other systems. Mir was the first spacecraft to use recycled water for oxygen production.

Vika

The secondary oxygen supply is provided by burning oxygen-producing Vika cartridges, also known as Solid Fuel Oxygen Generation (SFOG) . Each ‘candle'(canisters of solid lithium perchlorate) takes 5–20 minutes to decompose at 450–500 °C (842–932 °F), producing 600 litres (130 imp gal; 160 US gal) of O2. Each canister can supply the oxygen needs of one crewmember for one day. This unit is manually operated. It was originally developed by  Roscosmos for Mir.

Vozdukh

Another Russian system, Vozdukh (Russian Воздух, meaning “air”), removes carbon dioxide from the air based on the use of regenerable absorbers of carbon dioxide gas.

Cosmonaut Sergei K. Krikalev works with the European Space Agency Matroshka radiation experiment in the Zvezda service module of the International Space Station. In the upper right of the foreground is the TGK backup oxygen system, with the ceramic mitigation screen in place.

chemical oxygen generator

is a device that releases oxygen via a chemical reaction. The oxygen source is usually an inorganic superoxide, chlorate, or perchlorate. Ozonides are a promising group of oxygen sources, as well. The generators are usually ignited by a firing pin, and the chemical reaction is usually exothermic, making the generator a potential fire hazard. Potassium superoxide was used as an oxygen source on early crewed missions of the Soviet space program, in submarines for use in emergency situations, for firefighters, and for mine rescue.

The Advanced Closed Loop System (ACLS)

The ACLS is an ESA rack that converts carbon dioxide and water into oxygen and methane. This is very different from the NASA oxygen-generating rack that is reliant on a steady supply of water from Earth in order to generate oxygen. This water-saving capability will reduce the need to launch an extra 400 liters of water in cargo resupply per year. 50% of the carbon dioxide that it processes can be converted to oxygen and by itself it can regenerate enough oxygen for 3 astronauts. The other 50% of carbon dioxide is jettisoned from the ISS along with the methane that is generated. ACLS has three subsystems :

The Carbon dioxide Concentration Assembly (CCA)

uses an amine reaction to absorb and concentrate carbon dioxide from cabin air to keep carbon dioxide within acceptable levels.

The carbon dioxide is removed from the station air by an amine scrubber


the Carbon dioxide Reprocessing Assembly (CRA)

A ‘Sabatier reactor’ reacts CO2 from CCA with hydrogen from the OGA to produce water and methane.

the amine is removed from the scrubber by steam and converted to methane and water by a Sabatier reaction using hydrogen electrolyically produced from water.


The Oxygen Generation Assembly (OGA)

an electrolyser that separates water into oxygen and hydrogen.

The methane is vented, the water is recycled by electrolysis producing hydrogen and oxygen making the cycle repeat


The ACLS is a technology demonstrator (planned to operate from 1 to 2 years) but if it is successful it will be left on board the ISS permanently. It was delivered on the Kounotori 7 launch in September 2018 and installed in the Destiny module. A year after delivery, most of it was working and new parts were expected to get all three subsystems fully functional in 2020.

Power and thermal control.

One of the eight truss mounted pairs of USOS solar arrays
ISS External Active Thermal Control System (EATCS) diagram

Thermal control

The station’s systems and experiments consume a large amount of electrical power, almost all of which is converted to heat. To keep the internal temperature within workable limits, a passive thermal control system (PTCS) is made of external surface materials, insulation such as MLI, and heat pipes. If the PTCS cannot keep up with the heat load, an External Active Thermal Control System (EATCS) maintains the temperature.

The EATCS consists of an internal, non-toxic, water coolant loop used to cool and dehumidify the atmosphere, which transfers collected heat into an external liquid ammonia loop. From the heat exchangers, ammonia is pumped into external radiators that emit heat as infrared radiation, then back to the station. The EATCS provides cooling for all the US pressurised modules, including Kibō and Columbus, as well as the main power distribution electronics of the S0, S1 and P1 trusses. It can reject up to 70 kW. This is much more than the 14 kW of the Early External Active Thermal Control System (EEATCS) via the Early Ammonia Servicer (EAS), which was launched on STS-105 and installed onto the P6 Truss.

EATCS schematic overview
DDCU cold plate design
Early Ammonia Servicer

There are two independent Loops (Loop A & Loop B) that combined make up the EATCS. The EATCS Loops perform three primary functions:

  • Heat Collection – Each Loop draws heat from five Heat Exchangers (HXs) mounted on the Destiny Laboratory, Node-2 & Node-3 as well as cold plates under three DC-to-DC Conversion Units (DDCUs)
  • Heat Transportation – The Pump Module (PM) provides flow and accumulator functions and maintains proper temperature control at the pump outlet for each Loop.
  • Heat Rejection – Ammonia passes from the ATA through a two way path of the Flex Hose Rotary Coupler (FHRC) where heat captured while passing through the Heat Exchangers is directed to be expelled through the Heat Rejection System Radiators (HRSRs).


No darkness would ever settle upon those lamps, as no darkness had settled upon them for hundreds of years. It seemed dreadful that the town should blaze for ever in the same spot; dreadful at least to people going away to adventure upon the sea, and beholding it as a circumscribed mound, eternally burnt, eternally scarred. From the deck of the ship the great city appeared a crouched and cowardly figure, a sedentary miser.

The three ECLSS racks on display at the Marshall Space Flight Center ECLSS Test Facility in 2012. From left to right, the Water Recovery System (Rack 1), WRS (Rack 2) and Oxygen Generating System.

The Water Recovery System consists of a Urine Processor Assembly and a Water Processor Assembly, housed in two of the three ECLSS racks.

The Urine Processor Assembly uses a low pressure vacuum distillation process that uses a centrifuge to compensate for the lack of gravity and thus aid in separating liquids and gasses. The Urine Processor Assembly is designed to handle a load of 9 kg/day, corresponding to the needs of a 6-person crew. Although the design called for recovery of 85% of the water content, subsequent experience with calcium sulfate precipitation (in the free-fall conditions present on the ISS, calcium levels in urine are elevated due to bone density loss) has led to a revised operational level of recovering 70% of the water content.

Water from the Urine Processor Assembly and from waste water sources are combined to feed the Water Processor Assembly that filters out gasses and solid materials before passing through filter beds and then a high-temperature catalytic reactor assembly. The water is then tested by onboard sensors and unacceptable water is cycled back through the water processor assembly.

Water recovery system

The ISS has two water recovery systems. Zvezda contains a water recovery system that processes water vapor from the atmosphere that could be used for drinking in an emergency but is normally fed to the Elektron system to produce oxygen. The American segment has a Water Recovery System installed during STS-126 that can process water vapour collected from the atmosphere and urine into water that is intended for drinking. The Water Recovery System was installed initially in Destiny on a temporary basis in November 2008 and moved into Tranquility (Node 3) in February 2010.